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FLEXtra® Ethernet Switches

Managed and Unmanaged Switches for Mounting Rails

Discover our sophisticated designs of the FLEXtra family with different cable outlets - suitable for even the smallest control cabinets. The Industrial Ethernet switches in the FLEXtra® family are suitable for every machine and system.

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FLEXtra Switches - Designs


SLIM


Slim design to save space on the mounting rail.

FLAT


Particularly flat design for enclosures with a shallow installation depth.

STAGE


Stepwise cable outlet downwards for high port density.

IP67


High protection class for harsh environments.

SLIM


Slim design to save space on the mounting rail.

FLAT


Particularly flat design for enclosures with a shallow installation depth.

STAGE


Stepwise cable outlet downwards for high port density.

IP67


High protection class for harsh environments.

Which switch is best suited for my machine or system?


How to choose the right industrial switch: Important features and requirements explained

In the world of industrial automation, reliable switches are the invisible nervous system that ensures smooth communication and data transmission between the PLC and other network participants. Modern production machines are becoming increasingly complex and the number of network participants is tending to increase.

Does the switch have to be managed, unmanaged or equipped with special protocols? How do you select the right design from a wide range? We will be happy to guide you step by step through the selection process!

The first step is to take a close look at the area of application.
Depending on whether the switches are to be used in the harsh "field" or in a control cabinet, different requirements must be met. In addition to the IP protection class and the fieldbus technology used, the available space on the top-hat rail also plays an important role. The necessary network protocols and management functions such as VLAN, QoS or SNMP must also be taken into account.

If a system is to be operated with unmanaged switches within a PROFINET network, make sure that the switches fulfill at least PROFINET Conformance Class A. This blocks certain data packets in order to suppress unnecessary broadcasting.

Selecting the optimum cable outlets and connection technology for industrial switches

A decisive aspect is the consideration of the cable outlet and the bending radii. This also includes the required connection technology such as M12, RJ45 or SFP for fiber optics. Here it depends on how the cabling can best be implemented in your factory hall or outdoor environment. Whether a front cable outlet for quick installation or downward cable routing for enclosures with a low installation depth - we can help you select the right switch for structured and clean network cabling.

Whether it's production control, process automation or building monitoring - industrial switches from Helmholz are reliable cornerstones that keep the information flow running. Our experts are at your side with their specialist knowledge every step of the way. Together, we ensure that your industrial network has a solid and high-performance structure to meet the requirements of your individual application scenarios.

Selecting the optimum cable outlets and connection technology for industrial switches

A decisive aspect is the consideration of the cable outlet and the bending radii. This also includes the required connection technology such as M12, RJ45 or SFP for fiber optics. Here it depends on how the cabling can best be implemented in your factory hall or outdoor environment. Whether a front cable outlet for quick installation or downward cable routing for enclosures with a low installation depth - we can help you select the right switch for structured and clean network cabling.

Whether it's production control, process automation or building monitoring - industrial switches from Helmholz are reliable cornerstones that keep the information flow running. Our experts are at your side with their specialist knowledge every step of the way. Together, we ensure that your industrial network has a solid and high-performance structure to meet the requirements of your individual application scenarios.

FLEXtra® - A brand for industrial communication with a history


How it all began

In 2009, a product labeled FLEXtra left the Helmholz production line for the first time. At that time - PROFIBUS was the predominant fieldbus in Europe - a linear topology was standard for the participants. In some scenarios, this was restrictive, as longer cable routes had to be laid, sometimes with challenging signal quality. In most cases, this was at the expense of PROFIBUS speed and therefore also the machine or system. The first PROFIBUS repeaters were already on the market, but more functionality, flexibility and extra ease of use were simply required from these important devices, which form the heart of communication.

Interfaces were needed that were easier to access, PROFIBUS segments had to be able to be switched off for maintenance purposes and much more. This challenge was met and the idea of FLEXtra products was born. The first FLEXtra PROFIBUS repeater left the production line and took its place as the central distributor for machine communication in the control cabinet. Shortly afterwards, further variants followed that supported additional PROFIBUS segments.

Today

More than 15 years later, the technology has changed in the direction of PLC controllers with network technology such as PROFINET, Ethernet/IP or ModbusTCP. However, the requirement to distribute, prioritize and manage communication with the greatest possible ease of use for a wide range of applications remains unchanged.

Industrial switches from the FLEXtra family continue to pursue the goal of ensuring reliable and flexible communication with extra operating convenience and functionality for your machines and systems.

„Helmholz was one of the first major brands to offer managed PROFINET switches with IP67 protection. After thorough deliberations, we decided to take on the future with this.“


 

Sven Kuypers, Senior Engineer for Industrial Automation at Budé

Advantages of a PROFINET switch



In the following free whitepaper, you will learn why PROFINET switches can make your everyday life easier. If you only use an unmanaged switch, you do without a lot of PROFINET functions.

Diagnostic options and comprehensive functions thanks to managed PROFINET switches

In the following free whitepaper, you will learn why PROFINET switches can make your everyday life easier. If you only use an unmanaged switch, you will miss out on a lot of PROFINET functions:

  • Prioritization of PROFINET telegrams
  • Assignment of a network configuration based on the device name
  • Neighborhood detection / topology
  • Device replacement without programming device
  • Ring redundancy (MRP client)
  • Definition of transmission method and speed of each port
  • Each port can be activated or deactivated
  • Diagnostic messages for network problems
  • Identification and Maintenance Daten (I&M)

Hardware features of the FLEXtra designs


  flextra-slim-illustration
SLIM
flextra-flat-illustration
FLAT
flextra-stage-illustration
STAGE
flextra-ip67-illustration
IP67
Managed with PROFINET

 

 

 

 

Unmanaged

 

 

 

 

100Mbps

 

 

 

 

1000Mbps

 
(in preparation)

 

 

 
Network Ports 5, 8, 16 4, 5, 8, 16 8 + 2, 12 + 4, 16 8x M12
SFP-Ports    

 

 
Digital I/O    

 

 
Cable outlet Front Front Down Front
Assembly IP20 Mounting Rail IP20 Mounting Rail IP20 Mounting Rail IP67 Screw holes

Hardware features of the FLEXtra designs


  flextra-slim-illustration
SLIM
flextra-flat-illustration
FLAT
Managed with PROFINET

 

 

Unmanaged

 

 

100Mbps

 

 

1000Mbps

 
(in preparation)

 

Network Ports 5, 8, 16 4, 5, 8, 16
SFP-Ports    
Digital I/O    
Cable outlet Front Front
Assembly IP20 Mounting Rail IP20 Mounting Rail
  flextra-stage-illustration
STAGE
flextra-ip67-illustration
IP67
Managed with PROFINET

 

 

Unmanaged

 

 

100Mbps

 

 

1000Mbps

 

 
Network Ports 8 + 2, 12 + 4, 16 8x M12
SFP-Ports

 

 
Digital I/O

 

 
Cable outlet Down Front
Assembly IP20 Mounting Rail IP67 Screw holes

FLEXtra Switch Model Overview – The Right Form Factor for Every Mounting Rail


FLEXtra Stage

FLEXtra Stage

  • stepped cable outlet downwards
  • unmanaged or managed with PROFINET
  • Hybrid operation for 1GBit LAN and PROFINET
  • VLAN
  • Variants with SFP slots for fiber optic connection
FLEXtra FLAT

FLEXtra FLAT

  • Flat design for enclosures with low installation depth
  • unmanaged or managed with PROFINET
  • 100 MBit/s or 1000 MBit/s - unmanaged
  • Lightweight and robust design
FLEXtra IP67

FLEXtra IP67

  • High protection class
  • for harsh industrial environments
  • M12 ports for up to 8 participants
  • 100 MBit/s
  • Installation without control cabinet
FLEXtra SLIM

FLEXtra SLIM

  • Minimal space requirement on the mounting rail
  • very low installation depth
  • Variants for 100 MBit/s and 1000 MBit/s
  • 5, 8, or 16-port
  • unmanaged

Industrial Ethernet Accessories - RJ45 Connectors and SFP Modules


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PROFINET Connector
PROFINET Connector
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Regular price: €14.29
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PROFINET Connector 145° EasyConnect®
PROFINET Connector 145° EasyConnect®
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PROFINET Connector 90° EasyConnect®
PROFINET Connector 90° EasyConnect®
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Regular price: €14.29
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SFP Module
SFP Module
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Regular price: From €86.86
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Industrial Ethernet Connector EasyConnect®, 180°
Industrial Ethernet Connector EasyConnect®, 180°
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Regular price: €20.75
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Industrial Ethernet Connector EasyConnect®, 90°
Industrial Ethernet Connector EasyConnect®, 90°
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Regular price: €20.75
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Ethernet Test Access Point
Ethernet Test Access Point

Regular price: €249.00
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FAQs on PROFINET Switches


PROFINET-Switch
Can the PROFINET switch also be operated with 10 Mbit?
Yes, but 100 Mbit is a prerequisite for high-performance and real-time applications.
Why do you need "Port Mirroring"?

PROFINET is a complex communication protocol. In some situations it may be necessary to read and interpret the telegram traffic with a protocol analyzer.

In order to be able to read in an Ethernet network, expensive coupling hardware is used, which is looped into the line or a free port in a switch is configured as a "mirror port". The mirror port sends out all telegrams of another port of the switch as a copy. A device or PC with appropriate analysis software can then run on the mirror port.


Why do you need MRP (Media Redundancy Protocol)? What happens to a PROFINET device if the power supply fails?

PROFINET devices usually have 2 ports for PROFINET cabling. The two ports are connected to each other by an internal 2-port switch module. If the power supply of a PROFINET device fails, communication in a network line is interrupted at this point. This problem can be avoided by using ring cabling with MRP technology.

If the power supply of a PROFINET switch fails, communication with all nodes connected to this switch is no longer possible.

This behavior is a very important difference to PROFIBUS networks!

Can I use the PROFINET switch in other industrial networks?

PROFINET is based on the Ethernet standard and the PROFINET switch can be used as a managed switch in normal TCP/IP networks, especially in industrial networks. In this case the PROFINET specific functions of the PROFINET switch are not addressed.

General Ethernet functions can be read out and parameterized via the web page of the PROFINET switch.

What is I&M data?

For PROFINET and also PROFIBUS, I&M stands for "Identification and Maintenance". The I&M data contains information about the PROFINET node. These are partly from the manufacturer (order number, serial number, etc.) but can also be described by the user (location, service contact, etc.).

The I&M data of all PROFINET nodes can be read out and evaluated with standard functions in the automation network.

The PROFINET switch has corresponding I&M data sets.

Why does the PROFINET switch have its own IP address and PROFINET name?

The PROFINET switch is a managed switch. The IP address is necessary to be able to address the switch as an active infrastructure component. You can reach the web page of the PROFINET switch via the IP address and PROFINET participants (e.g. a CPU or a programming device) can configure the switch and read information from the switch.

In PROFINET a device name can be used for the IP address for simplification, which is then synonymous with the IP address in a project.

Can PROFIsafe be transmitted via the PROFINET switch?
Yes, the PROFIsafe protocol considers all components between the PROFIsafe controller (CPU) and the PROFIsafe device as a "black channel", so any network devices and components can be used in the link. If transmission disturbances occur, the PROFIsafe components go into the safe state.
Which Ethernet cable types can be used for PROFINET?
Conformance classes B and C require Ethernet cables according to IEC61784-5-3. In conformance class A, other cables (see PNO document "CC-A Cabeling Guide") and wireless connections can also be used.
Why do I need a PROFINET switch for a PROFINET network?

A PROFINET switch treats PROFINET telegrams with the highest priority and ensures that there are no telegram losses and that the jitter in the transmission remains low. This secures the PROFINET transmission and allows precise control in PROFINET systems.

A PROFINET switch supports mechanisms for neighbor detection (LLDP protocol) to detect and check the topology of the network. This ensures that the structure and network cabling of the plant are correct.

A PROFINET switch enables the device replacement of PROFINET components during operation. If a PROFINET device fails during operation, a replacement device is detected after installation based on its position in the topology (by the PROFINET neighbors) and automatically assigned its IP address and PROFINET name. Then the CPU can parameterize and restart the replacement device.

Since in automation systems often many similar devices are installed, the function "Find devices via LED display" supports the simple search for a station.

To increase the reliability of networks, PROFINET switches support the ring redundancy technology MRP (Media Redundancy Protocol).

The operation of a PROFINET network is also possible with unmanaged switches.

Can the PROFINET switch also transmit 1 GBit?
The PROFINET protocol is specified for 100 Mbit/s in normal applications and PROFINET end devices usually only have 100 Mbit connections. However, transmission of PROFINET telegrams via a Gigabit connection, e.g. between two Gigabit switches, is possible and permitted.
What is behind the PROFINET conformance classes A, B, C?

PROFINET is divided into conformance classes (CC). The conformance classes define meaningful functional scopes and are therefore decision criteria for system operators when using PROFINET components.

By previously defining an application in a CC, the user can make a selection of components that have clearly defined minimum properties.

For more information on the conformance classes, please refer to the PNO document "The PROFINET IO Conformance Classes - Guideline for PROFINET IO (Order No.: 7.041)".

Why should PROFINET devices have a PROFINET certification?
PNO certification is performed by accredited test laboratories and is standardized by the PNO. PROFINET certification is intended to ensure both the standard-compliant function of PROFINET components and the interoperability of different manufacturers in a PROFINET network.

What is "device replacement during operation" and what role does the PROFINET switch play here?
If a PROFINET device fails during operation, a replacement device is detected after installation based on its position in the topology (by the PROFINET neighbors) and automatically assigned its IP address and PROFINET name. Thereupon the CPU can parameterize and restart the exchange device. The neighboring PROFINET devices, e.g. the switch, must support PROFINET to enable this function.
What do the LEDs BF and SF mean?

The "BF" LED indicates logical "bus errors", e.g. that the device has not received a configuration, the configuration is faulty or no PROFINET communication is possible at all (network error).

The "SF" LED indicates "collective errors". This can be e.g. a present PROFINET diagnosis.

Is the PROFINET switch "real-time capable"?

The PROFINET switch is "real-time capable" and supports PROFINET real-time class 2 for cyclic data exchange. PROFINET generally distinguishes between two main realtime classes: RT and IRT.

The "real-time capability" of an industrial bus system generally refers to the temporal accuracy of the cyclic IO transmission. For complex and distributed automation tasks, especially in the field of drive control, it is important that the cyclic data transmission always runs uniformly. Prolonged interruptions caused by other Ethernet traffic, such as video cameras or project transmissions, must not affect the behavior of the PROFINET IO cycle as far as possible.

PROFINET RT (Realtime) uses the standard technologies of managed switches (e.g. QoS) to always prioritize the important Ethernet telegrams of the bus communication over telegrams that are not time-critical.

PROFINET IRT (Isochronous Realtime) uses special PROFINET switches to keep the jitter and the clock of the IO cycle as accurate as possible in the network and to ensure a clock-synchronous and highly performant transmission.

The Helmholz PROFINET switch supports PROFINET RT, but not IRT.

Do you Have Further Questions About
Industrial Communication?


Feel free to talk to our experts! We will be happy to advise you in advance on the right choice of components and the possible implementation of your requirements. You can reach us by phone or via the contact form.

Questions About the Product

Success Stories


Find out more about the Helmholz FLEXtra Switches in practical use.

Success Story

Trend-setting Network Solution for Machine Controls

On the wire with switches and firewalls: How the Elisental wire plant implements a forward-looking network solution for existing machine controls with Helmholz.

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Robust and Fail-safe PROFINET Switches in Practical Use

Future-proof machine networks: Anyone who builds machines and plants with a very long operating life, like Erema, always has the future in mind.

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Efficient Ice Cube Production with IP67 PROFINET Switches

All PROFINET elements, 44 servo motors with integrated drives, 4 valve terminals and the remote IO, are connected to the managed PROFINET switches of protection class IP67 via M12 technology.

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